Inline Powder Disperser
The Quadro Ytron® ZC was designed for the incorporation of difficult-to-disperse ingredients in personal care & cosmetics, food & beverage, pharmaceutical and chemical applications
Intense Powder Shearing Action
The Quadro Ytron® ZC is a high speed disperser used for both inline single-pass and recirculating powder dispersion applications. The ZC is uniquely engineered to incorporate and disperse even the most difficult-to-wet powders, thickening agents, and rheology modifiers into a liquid stream in a single pass, in many cases eliminating the need to use additional dispersants or wetting agents.
Dramatic Powder and Batch Time Savings
The Quadro Ytron® ZC is able to achieve a solids dispersion of up to 70% by weight depending on the product, and minimal air entrainment greatly reduces product deaeration time. Since powder is completely hydrated and free of lumps after a single pass, product yield is maximized and wastage is reduced or eliminated. The high speed dispersion and hydration performance of the ZC often results in batch time reductions of up to 90%.
Continuous Dispersion System
The Quadro® Continuous Dispersion System (CDS) capitalizes on the advanced dispersion performance of the Quadro Ytron® ZC powder disperser, with the unique implementation of the Quadro® Uniform Film Interface (UFI) technology to continuously disperse powders into a controlled liquid stream. The UFI technology allows a high degree of control accuracy in continuous mixing applications, with achievable inline concentrations of 50% by weight or higher, depending on the application.
BENEFITS
● Superior Product QualityResults are completely free of lumps and “fish eyes,” and batch-to-batch product consistency is improved
● Reduced WasteProduct yield is maximized and wastage is reduced or eliminated
● Time SavingsHigh speed dispersion and hydration performance result in batch time reductions of up to 90%
● Less Air EntrainmentDramatically reduces product deaeration time
● ScalabilityScalable solutions — from pilot to production capacities
● Sanitary Design Meets 3-A® Sanitary Standards
FEATURES
● High shear tooling for intense powder shearing action prior to hydration
● High speed incorporation rates for dramatic batch time savings
● Steep-walled hopper for poorly flowing powders
● Product yield is maximized and wastage is reduced or eliminated
● Minimal air entrainment reduces or eliminates the need for deaeration
● Accurately scalable from pilot to production volumes
● Optional ergonomic powder dump table integration
● Stainless steel construction well suited to sanitary processing or to wash down duty environments
● Designed to meet 3-A® Sanitary Standards
● Unique maintenance-friendly features such as no-tool disassembly
● A full-flow ball valve maintains the mass flow of powder through the hopper for effective ball-milling techniques
● Optional Uniform Film Interface (UFI) hopper for continuous powder dispersion, high solids incorporation rates, reduced aeration and controlled metering of powders for consistent concentration
APPLICATIONS
Personal Care & Cosmetics
● Hair Care (Conditioning, Coloring, Shampoo, Styling Gel)
● Skin Care (Cream, Lotion, Sunscreen, Shower Gel, Antiperspirant, Deodorant, Shave Cream, Facial Mask)
● Cosmetics (Eye Liner, Eye Shadow, Lipstick, Gloss)
● Dental Care (Mouthwash, Toothpaste, Denture Adhesive)
Pharmaceutical
● Tablet Coating Solutions
● Topical Creams/Ointments/Lotions/Gels
● Oral Suspensions
● Ophthalmic Lubricants
● Dental Treatment Gels, Dental Impression Material
Food
● Yogurt, Flavored Milk, Ice Cream
● Functional Beverages/Additives
● Sauce, Soup, Salad Dressing
● Jam, Marmalade, Syrup
Chemical
● Enhanced Oil Recovery
● Pulp and Paper Polymer Solutions
● Industrial Soaps, Dishwashing Detergents, Household Cleaners
● Fabric Softeners, Laundry Detergents
● Pesticides, Insecticides
● Solvents, Lubricants
● Paint, Coatings, Dry Wall